How Can Precision Metal Stamping Help Your Business?

Leading global organizations manufacture large volumes of products every day. They don’t make every product from scratch. Instead, they get different components created in large quantities and combine them to form a larger product.

 

These smaller industrial parts and components require a high level of customization. To meet this requirement for precision, industries and manufacturers use precision stamping.

 

 

What is Precision Metal Stamping?

 

Precision sheet metal stamping refers to the process of changing sheet metal into finished components from blank form or coil form. Components made using precision metal stamping have applications across industries around the world. Precision stamping companies use equipment with dies fitted in them to create parts that are highly complex in nature.

 

There are several different materials used to create different components for a wide range of industries across the world. The international metal stamping market was valued at $220 billion in 2019. Predictions show the industry growing at a 2.8% CAGR from 2020 to 2027.

 

Precision stamping is a combination of many different processes such as punching, engraving, coining, forming and embossing. Manufacturers and business organizations use precision metal stamping extensively because it can create many parts in less time than conventional methods can. Precision stamping requires a slightly steep initial investment, but once that pays for itself, you can cut down on significant time and costs that would go into completing the metal stamping process

 

There are several factors to be considered before choosing precision metal stamping for your production projects. This includes costs, deadlines, brand limitations and the organization’s approval process.

 

 

Precision Stamping Machine Types

 

Different types of stamping presses are used for the precision stamping process. A high rate of precision goes into creating components using this method of metal stamping. Precision metal stamping requires specialized tools and equipment to carry out a series of operations like stamping, embossing, forming etc. These specialized tools and dies are fixed within the stamping presses, into which metal sheets are fed for stamping and reconstruction.

 

Stamping presses are of two types - mechanical and hydraulic. Each of these has specialized features that are better suited to different purposes and business objectives.

 

Mechanical Presses

Mechanical presses are the more traditional type of presses. They use a mechanical flywheel to store energy and transfer it when needed. The punch size in a mechanical press ranges from 5mm to 500mm depending on the press. The speed of a mechanical press falls between 20 to 1500 strokes per minute, again depending on the make of the press. They also come in different sizes, weighing anywhere from 20 tonnes to 6000 tonnes.

 

Hydraulic Presses

Hydraulic presses are a newer technology. They work by displacing fluids using a force directly proportional to the diameter of the piston’s head. This allows greater control over the equipment and stamping process. You can also adjust the speed and stroke abilities of a hydraulic press to deliver maximized force at any point through the stroke. The stroke comes in different sizes ranging from 100mm to 800mm, while hydraulic presses are available in sizes ranging from 20 to 10000 tonnes.

 

 

Benefits of Precision Stamping

 

1. Dies are cheaper: Conventional metal stamping methods required expensive equipment that was hard to maintain. In comparison, precision metal stamping dies are cheaper and incur lower maintenance costs. This makes precision stamping highly profitable and beneficial for the client as well as the manufacturer.

 

2. Cost reduction: The maintenance of precision stamping presses cost significantly less than if you were to use any other stamping method. Besides the initial investment incurred in acquiring the stamping press, precision metal stamping incurs lower operational and maintenance charges. Moreover, in the long run, the stamping press pays for itself and proves to be a profitable investment.

 

3. More automated processes: Most operations carried out during the precision stamping process are repetitive and uniform to maintain consistency of output. After the initial setup, these processes can be automated, increasing efficiency and reducing costs of manual labour and human error.

 

4. Solution-oriented process: Precision metal stamping is ideal for manufacturing complex parts and products because of its high accuracy rate. The multiple quality checks and low margin of error ensure you always get what you want, which not always the case with other is stamping methods.

 

 

If you choose precision stamping for your project, make sure you also choose the right precision stamping partner.